Primary Packaging Solutions

Products We Supply

Sourced exclusively from world-class global manufacturers, TSS provides pharmaceutical primary packaging and delivery systems that meet EP, USP, JP, and ISO standards — from first clinical vial to commercial-scale production.

Type I Borosilicate Glass Ready to Use option (small Q’ty, Total solution) Ready to Sterile EP · USP · JP Compliant ISO15378 Certified & DMF filed Partners Laminated Rubber Stopper

Global Leader · Primary Packaging & Drug Delivery Systems · Since 1954

Primary Packaging & Devices

Our primary packaging partner is a global leader vertically integrated from raw glass tubing all the way to finished pharmaceutical containers and drug delivery devices. With production sites across 4 continents and billions of containers manufactured annually, they guarantee consistent quality for injectable fill-finish operations worldwide. TSS is the authorised Korean distributor.

Closures — Rubber Stoppers & Gaskets

CAT 1

📋 Rubber Stopper Composition & Technical Characteristics — Detailed Specification

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Our rubber stoppers are engineered to simultaneously meet the demands of pharmaceutical manufacturers during production and healthcare professionals at the point of care — a dual design philosophy that sets them apart.

Liquid Preparations — Low Extractables

Rubber Stopper for Liquid Preparations

Lower laminated surface on the drug-contact side ensures excellent drug-liquid compatibility and stability
Meets EP & USP functional test requirements
Minimised extractables: potassium permanganate reducing substances and UV absorbance both below specified limits
Sealing performance: CO₂ barrier — undetectable after 3 weeks (continuous seal integrity verified)
Proven track record with water for injection; also validated for antibiotics, biologics, and beyond
Excellent resealability and needle penetration characteristics — suitable for multi-dose use

Lyophilised Preparations — Low Extractables & Low Moisture Permeability

Rubber Stopper for Lyophilised Preparations (4 Design Types)

① Medical setting focus: Designed with healthcare worker ease of use as the first priority — smooth top surface for convenient disinfection wiping, with a needle-penetration design that actively prevents rubber fragment generation during insertion
② Pharmaceutical manufacturer focus: Ensures high container closure integrity (CCI), dehumidification stability throughout shelf life, and optimised stopper geometry for ease of filling-line placement and stoppering
③ Medical setting focus: Visual confirmation of injectable quantity possible through transparent design; stopper geometry minimises residual volume remaining in the vial after withdrawal
④ Pharmaceutical manufacturer focus: Rubber compound formulated to minimise extractables and minimise moisture content — highly advantageous for the lyophilisation process, with stable half-stopper transport design during the half-stoppering phase of the freeze-drying cycle

Nipro Closures

Rubber Stopper

for Liquid Preparations

Pharmaceutical-grade rubber stopper for standard liquid injectable vials. Provides reliable sealing and drug compatibility across a wide range of liquid formulations, meeting EP and USP standards for consistent fill-finish performance.

EP/USP Vial Liquid

Nipro Closures

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Nipro Closures

Rubber Stopper

for Lyophilised Preparations

Designed specifically for the freeze-drying process. Allows water vapour to escape during lyophilisation and forms a hermetic seal upon final stoppering — ensuring sterility and long-term stability for lyophilised drug products.

EP/USP Lyophilisation Lyo-ready

Nipro Closures

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Nipro Closures

Laminated Rubber Stoppers

Proprietary laminating technology delivers superior drug compatibility and minimised extractables — suitable for a wide range of sensitive formulations, biologics, and multi-component kit products requiring the highest levels of drug-container compatibility.

Low Extractables Biologics Kit

Nipro Closures

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Nipro Closures

Gaskets & Top Cap

for Pre-fillable Syringes

Matched gaskets and top caps for pre-fillable syringes — engineered for smooth plunger travel, hermetic sterile sealing, and full component compatibility within the matched PFS closure system.

PFS ISO 11040 Matched Set

Nipro Closures

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Inner Surface Treatment Vials

CAT 2

Special Inner Surface Technology — Enhanced Drug Stability

Advanced processing technology creates a specially treated inner surface on the vial that fundamentally improves pharmaceutical storage stability. The treatment minimises pH shifts during storage, actively suppresses glass delamination, and reduces leaching of glass components into the drug product — delivering a more inert and reliable container for sensitive and high-value formulations.

pH Stabilisation Anti-delamination Reduced Leaching Sensitive Drug Products Type I Glass

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Nipro Surface Treatment Vials

Inner Surface Treated Vials

Standard Type

Standard Type I borosilicate glass vial with a specially treated inner surface that contributes to the stable storage of pharmaceuticals. Minimises pH shifts and suppresses delamination — an ideal container for formulations where glass-drug interaction must be strictly controlled.

Type I Glass pH Stable Anti-delamination EP/USP/JP

Nipro Surface Treatment Vials

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Nipro Surface Treatment Vials

Micro Vials & Unit-dose Vials

Small-Volume Formats

Micro Vials are designed to reduce residual liquid volume for small-dose applications. Unit-dose Vials serve filling volumes below 1 mL with proven integration into injection devices for nasal administration — supporting consistent fill-finish performance for early-stage clinical and commercial programmes.

Micro <1 mL Unit-dose Nasal Device

Nipro Surface Treatment Vials

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Sterilized Vial Sets

CAT 3

Nipro Sterilized Vial Sets

Pre-washed & Sterilized Bare Vials

Ready for Direct Fill-Finish

Type I borosilicate glass vials delivered pre-washed, depyrogenated, and sterilized in tray packaging. Eliminates vial washing and depyrogenation steps on your filling line — reducing equipment investment, cycle time, and contamination risk. Available in ISO standard sizes 2R – 100R.

Depyrogenated 2R–100R EP/USP/JP Tray-packed

Nipro Sterilized Vial Sets

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Nipro Sterilized Vial Sets

Matched Packaging Sets

Vial + Stopper + Aluminium Seal

Matched and sterilized sets combining a sterilized vial, compatible rubber stopper, and aluminium seal — all pre-validated as a complete system. Ideal for contract fill-finish organisations and companies standardising on a single qualified supplier for all injectable primary packaging components.

Matched Set Sterilized System Validated CMO/CDMO

Nipro Sterilized Vial Sets

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Total Solution — Small Packaging for R&D & Clinical

CAT 4

Complete Small-Scale Packaging Solution for R&D & Clinical Trials

A complete matched solution for R&D and clinical trial stages — combining pre-fillable syringes, vials, rubber stoppers, and caps in compatibility-tested sets. Designed to move your programme from laboratory bench to clinical batch without changing suppliers or validating new component combinations.

Clinical TrialsSmall BatchMatched ComponentsCompatibility Tested

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Nipro R&D & Clinical Packaging

Direct-to-Fill Pre-fillable Syringes

Pre-cleaned and pre-sterilized syringe components in nested tray packaging — ready to place directly on the filling line without additional washing or sterilisation. Significantly increases filling line efficiency and reduces the risk of in-house process contamination.

Nested Pre-sterilized 6.85–10.85mm RTF

Nipro R&D & Clinical Packaging

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Nipro R&D & Clinical Packaging

Double Chamber Pre-fillable Syringe

Two-chamber syringe design keeping drug and diluent separate until the point of use. All components — barrel, cap, gasket, plunger, needle — are manufactured by a single supplier, ensuring full system sterility, preventing reconstitution errors, and supporting safe drug administration.

Dual Chamber Safety Full-System

Nipro R&D & Clinical Packaging

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Nipro R&D & Clinical Packaging

Cartridges for Pen Devices

Precision-dimension Type I glass cartridges for pen injection devices used in insulin therapy, hormone treatments, and dental applications. Three product lines available to match different device requirements. Compatible with major pen device platforms.

Pen Device Insulin ISO 13926 EP/USP

Nipro R&D & Clinical Packaging

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Reconstitution Devices

CAT 5

Nipro Reconstitution Devices

Vial-to-Syringe Transfer Device

A needle-free reconstitution connector that enables a vial and a pre-filled syringe to be easily and safely connected. Designed to transfer liquid between the two containers without needle exposure — improving safety for healthcare professionals and simplifying preparation steps at the point of care.

Needle-free Vial-to-Syringe Safe Transfer PoC

Nipro Reconstitution Devices

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Nipro Reconstitution Devices

Vial-to-Vial-to-Syringe Transfer Device

A single integrated device that performs the complete sequence of dissolution and syringe aspiration in one operation — connecting two vials and aspirating the reconstituted solution directly into the syringe. Reduces preparation steps, minimises contamination risk, and eliminates needle handling throughout the entire reconstitution workflow.

Single Device Dissolution Aspiration Error Reduction

Nipro Reconstitution Devices

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Administration Devices

CAT 6

Nipro Administration Devices

Nasal Spray Administration Device

A precision nasal spray delivery device available in two configurations: pre-filled syringe type (supplied cleaned and sterilized, with optional dedicated vial adapters) and reconstitution type (enabling transfer of medicine from a vial into the device at point of care). Dedicated vial adapters can be designed to match specific container formats.

Nasal Spray Pre-filled Reconstitution Type Sterilized

Nipro Administration Devices

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Nipro Administration Devices

Safety Injection Needle in Hard Case

An injection needle packaged in a hard protective case with a simple twist-open cap — eliminating the need for separate needle uncapping tools and enabling space-saving secondary packaging configurations. Designed exclusively for pharmaceutical companies as a user-ready, tamper-evident needle closure system.

Hard Case Twist-open Space-saving Pharma Only

Nipro Administration Devices

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Gerresheimer Group JV · Danyang & Zhenjiang, China · ISO 15378 Certified

Gerresheimer Shuangfeng

A joint venture between Shuangfeng Glass and the Gerresheimer Group (Germany), operating three production sites with 900+ employees and 100+ production lines including ISO Class 8 cleanrooms. Supplying 300+ pharmaceutical customers with vials, ampoules, and cartridges meeting YBB, ISO, EP, and USP standards. ISO 15378 and ISO 9001 certified.

Type I Tubing Vials

GERRESHEIMER

Gerresheimer Shuangfeng Standard Tubing Vials

Standard Injection Vials

Type I Borosilicate Glass Tubing

High-quality Type I borosilicate glass vials with excellent hydrolytic resistance and outstanding thermal shock, freeze, acid, and alkali resistance. Manufactured under SPC quality control in ISO-certified cleanrooms. The first-choice primary container for biologics, lyophilised drugs, vaccines, and blood preparations.

Type I Glass YBB/ISO/EP/USP ISO 15378 SPC QC

Gerresheimer Shuangfeng Standard Tubing Vials

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Gerresheimer Shuangfeng Standard Tubing Vials

Screw Neck Vials

Science Vials

Precision-threaded screw neck design for secure, re-sealable closure. Dimensionally optimised for compatibility with standard analytical instrumentation. Suitable for laboratory, chromatography, and specialty pharmaceutical storage applications.

Screw Neck Re-sealable Lab / Analytical

Gerresheimer Shuangfeng Standard Tubing Vials

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Special Treatment — Siliconized Vials

GERRESHEIMER

Gerresheimer Shuangfeng Siliconized Vials

Siliconized Injection Vials

Interior siliconization treatment creates a stable, low-friction surface — minimising protein adsorption and drug-container interaction. Ideal for sensitive biologic drug products and monoclonal antibodies. Improves throughput and reduces defects on automated fill-finish lines.

Siliconized Biologics mAbs Low Adsorption

Gerresheimer Shuangfeng Siliconized Vials

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Washed & Sterilized Vials (RTS)

GERRESHEIMER

Ready-to-Sterilize (RTS) Vials — Pre-processed for Your Line

RTS vials are supplied pre-washed and ready for terminal sterilization, packaged in sterile trays or nest-and-tub formats to minimise glass-to-glass contact and reduce breakage. Fewer in-house processing steps means lower contamination risk, faster fill-finish cycles, and reduced capital equipment requirements.

Pre-washedTray / Nest & TubReduced Glass ContactcGMP Cleanroom Packed

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Gerresheimer Shuangfeng RTS & RTF Vials

Ready-to-Fill Glass Vials

Pre-washed · Depyrogenated · Sterilized

Fully pre-processed vials — washed, depyrogenated, sterilized, and packed in cGMP cleanrooms. Supplied in trays or nest-and-tub packaging for direct aseptic filling without glass-to-glass contact. Reduces vial defects, equipment requirements, and contamination risk from clinical to commercial scale.

Depyrogenated EZ-fill Nest & Tub cGMP

Gerresheimer Shuangfeng RTS & RTF Vials

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Gerresheimer Shuangfeng RTS & RTF Vials

Nest & Tub Vial Packaging

EZ-fill® Compatible Format

Pre-washed vials supplied in nest-and-tub format compatible with standard EZ-fill processing platforms. Minimises glass-to-glass contact throughout transport and filling, reducing breakage rates and enabling direct placement into aseptic filling isolators or RABS without unpacking.

Nest & Tub EZ-fill Compatible Isolator-ready

Gerresheimer Shuangfeng RTS & RTF Vials

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Ampoules & Cartridges

GERRESHEIMER

Gerresheimer Shuangfeng Ampoules & Cartridges

Glass Ampoules

Type I borosilicate glass ampoules for single-dose sterile injectables, vaccines, and blood preparations. Superior thermal shock resistance and consistent break force. Available in OPC (One Point Cut) format. Manufactured in ISO-certified cleanrooms under SPC quality control.

Type I Glass OPC 1–25 mL YBB/ISO/EP/USP

Gerresheimer Shuangfeng Ampoules & Cartridges

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Gerresheimer Shuangfeng Ampoules & Cartridges

Glass Cartridges

Precision-dimension cartridges for pen injection devices used in insulin therapy, hormone treatments, and dental applications. Compatible with major pen device platforms. Precision dimensional control ensures smooth and reliable fill-finish integration.

Pen Device Insulin Hormone YBB/ISO/EP/USP

Gerresheimer Shuangfeng Ampoules & Cartridges

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Tokyo, Japan · 100% In-house Manufacturing

Flip off Seal / Flip off Tear off Seal

Tokyo-based specialist manufacturer of pharmaceutical vial caps and closures. All products manufactured entirely in-house under rigorous hygiene and quality controls. We offer a comprehensive range — from standard flip-off caps to fully separable eco-friendly designs and custom-printed caps for brand differentiation and medication safety.

Complete Vial Seal & Cap System

We offer a comprehensive range of aluminium and resin vial caps satisfying every sealing requirement — from general hospital use to eco-conscious full-separation designs and custom brand printing. All caps are manufactured with strict hygiene control and tested for compatibility with standard injectable vials and rubber stoppers.

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Standard Caps

FLIP OFF

Ishida Press Kogyo Standard Caps

FLIP Cap

Aluminium + Resin Flip-top

Flip the resin top to expose the stopper — the cap body remains on the vial. Compatible with terminal sterilisation after capping (autoclave). Widely used in hospital and clinical settings as a tamper-evident closure that stays attached to the vial throughout use.

Flip-top Autoclave OK Hospital Standard

Ishida Press Kogyo Standard Caps

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Ishida Press Kogyo Standard Caps

AP Cap

Aluminium + Resin Flip-off

The general-purpose flip-off vial cap. Remove the resin disc from the upper surface — no perforated line remains after opening, eliminating the risk of cotton fibres catching during alcohol swab disinfection of the stopper. Standard for most injectable vials.

Flip-off No Perforation General Use

Ishida Press Kogyo Standard Caps

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Full-Separation Caps — Waste Sorting & Eco

FLIP OFF

Ishida Press Kogyo Full-Separation Caps

APMT Cap

Pull-off Full-Separation

A single pull in the direction of the arrow removes both the resin cap and aluminium cap entirely from the vial — leaving a clean stopper surface with no residual parts for unobstructed disinfection access.

Full Removal Single Pull Clean Stopper

Ishida Press Kogyo Full-Separation Caps

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Ishida Press Kogyo Full-Separation Caps

FLIP MT Cap

Full-Separation Flip

After use, the rubber stopper, aluminium cap, and glass vial can be completely separated — supporting correct medical waste sorting (rubber / aluminium / glass). Also suitable for terminal sterilisation after capping.

Full Separation Waste Sorting Autoclave OK

Ishida Press Kogyo Full-Separation Caps

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Ishida Press Kogyo Full-Separation Caps

TYPE II Cap

Environment-conscious

After use, the vial, rubber stopper, and cap separate completely for proper recyclable waste disposal. Designed to minimise environmental impact while meeting full pharmaceutical sealing requirements.

Eco-friendly Full Separation Recyclable

Ishida Press Kogyo Full-Separation Caps

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